J2014001L402-CC SHELF

GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Features L401 L401C L402 L422  Mounts into standard 19” EIA-310-D racks  Terminal block AC connections  -48Vdc output  Adjustable mounting ears  Supports hot-swapping of modules  Mechanical latching slots  RS485 based GE Galaxy Protocol  Emergency Power OFF pin (Interlock)  Passes Zone 4 earthquake requirements  CUR*† recognized  CB report  CE Mark§  Shock & Vibration: Meets IPC 9562 Class II Description This Preliminary Data Sheet documents the capabilities of shelves supporting the RS485 based interface. These shelves are designed for use with the GP100H3R48RE and associated family of rectifiers. GE offers a comprehensive set of supporting components. A system controller is normally inserted into the first shelf. Normally, the system controller communicates using the GE Galaxy Protocol. The purpose of the controller is to maintain the functionality of the power system and inform/be-guided- by remote management controllers. Further information on the capabilities of these turnkey systems can be obtained from your GE Sales Representative * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. § This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the International Organization of Standards May 25, 2016 ©2016 General Electric Company. All rights reserved. GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage: Continuous Symbol Min Max Unit VIN 0 600 Vac TA -10 751 °C Tstg -40 85 °C 2087 VAC Operating Ambient Temperature Storage Temperature I/O Isolation voltage to Frame (100% factory Hi-Pot tested) Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions. INPUT Symbol Min Typ Max Unit Operational Range Parameter VIN 320 380/480 530 VAC Frequency Range FIN 47 50/60 AC Input Current, (3 - all phases operational) Recommended AC Breaker Size IIN Leakage Current (per , 530VAC, 60Hz) IIN Input – Output Input-Chassis/Signals Isolation (per EN60950) 10 15 2.5 @ 480VAC @ 380VAC 63 Hz 15 AAC AAC 3.5 mA V 3000 2000 Symbol Min Typ Max W 0 - 12,000 W 250 ADC VDC VAC VAC MAIN OUTPUT Parameter Output Power IOUT V Max output current Isolation Output/frame – other circuits 100 Unit General Specifications Parameter Reliability Min Typ Max TBD Unpacked Weight Packed Weight Units Hrs Notes Full load, 25C ; MTBF per SR232 Reliability protection for electronic equipment, issue 2, method I, case III, Kgs/Lbs TBD Kgs/Lbs Safety/Standards Compliance Safety Standards UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1 Certification Marks CE mark, UL Recognized (Canada and U.S.) 1 See the derating guidelines published in the rectifier data sheet May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 2 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Environmental Specifications Parameter Min Typ Max Units Notes Ambient Temperature Operating -10 55 °C Storage -40 85 °C 5 95 % 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes Zone NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications. Humidity Shock and Vibration acceleration Earthquake Rating 4 Relative humidity, non-condensing Interfacing the L401, L401C shelves OPTIONAL STRAP (PROVIDED) DC OUTPUT INTERLOCK L401C ONLY AC INPUT AC2 SHELF TO SHELF SUP GRD AC1 1.00 5/8 1/4-20 STUDS 3/8-16 NUTS TORQUE : 240 IN-LBS BOLTING HARDWARE PROVIDED Input (L401 and L402) Wire size: 16 – 10 AWG Torque: 7 IN-LBS Min strip length: 3/8 inch Interlock (L401C only) Shelf connector: Molex 43020-0200, suggested mate: Molex 43025-0200 1st L401C 2nd L401C Nth L401C To external controller Last shelf (jumper included) May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 3 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Shelf-to-shelf (L401 and L402) Note: Shelf 1 is a L402 shelf with a system controller slot. Jumpers between pins 22-23 are included only on this shelf Pin 1, 3 4, 6 7, 9 10, 12 13, 15 16, 18 19, 21 22 23 24 May 25, 2016 Signal rsvd rsvd Bay addr RS485+ RS485L_GND rsvd SHID_A F_VBSHID_C ©2016 General Electric Company. All rights reserved. Page 4 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Interfacing the L402 shelf OPTIONAL STRAP (PROVIDED) AC INPUT DC OUTPUT AC 2 1.00 SHELF TO SHELF CONTROLLER .625 AC 1 3PH , 3W + PE 1-WIRE ETHERNET RJ45 JACK 3/8-16 NUTS OPTIONAL ALARM RELAY INTERFACE .875 AC CABLE KNOCKOUT Shelf-to-shelf (L402 initialization jumper) Pin 1, 3 4, 6 7, 9 10, 12 13, 15 16, 18 19, 21 22 23 24 Label rsvd rsvd Bay addr RS485+ RS485L_GND rsvd SHID_A F_VBSHID_C Jumper between 22-23 1st shelf only Shelf_ID components (all shelves) 1-wire and Ethernet Pin 1 2 3 4 5 6 7 8 ETHERNET – J2 Signal VB- May 25, 2016 1 RS485- Pin 1 2 3 1 – WIRE - J1 Signal 1-wire GND 5V VB+ RS485+ L_GND ©2016 General Electric Company. All rights reserved. Page 5 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Optional Alarm Relay Interface (J2014001L000A) The Relay interface is orderable directly from the factory, or it can be installed as an assembly. The interface plugs into the side of the controller extension board and gets secured by two retention screws as shown below. The pin assignment in the tables below corresponds to the controller listed in the accessories section. The function of these signals can change when other controllers are used. There are a total of 6 output relay contacts, labeled ALM1 through ALM6, accessible via this controller. Functional assignment is documented in the controller manual. The return for relay 6 is through ALM1C, the return for relay 1. FBAT is available to interface a battery through an internal PTC to the output (-48V) bus. BALM3 –BALM6 are connected internally through a resistor and an opto-isolator from each pin to power return. They can be used to monitor 4 independent battery positions. For further information review the CC848836981 controller manual. No. of relays: Relay contacts Wire size Torque Strip length 6 60V, 0.5A max 28 – 16 AWG 2 in-lb 5/16” Interface bracket retention screws Relay interface retention screws: Pin TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 TB1-10 Mating to the controller extension board Signal ALM1 ALM2 ALM3 ALM4 ALM5 ALM1C ALM2C ALM3C ALM4C ALM5C Pin TB2-1 TB2-2 TB2-3 TB2-4 TB2-5 TB2-6 TB2-7 TB2-8 TB2-9 TB2-10 Signal BALM6 No connect BALM3 BALM4 BALM5 FBAT FBAT FBAT ALM6 ALM1C Controller The USB port on the front of the controller provides access to a remote controller that can be used to provide configuration information to the controller. Review the controller manual for further information. May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 6 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Rectifier Installation (all lists) Caution: The rectifier latch is not a carrying handle To release the latch press the dark gray area Slide in the rectifier while the latch is in the open position As resistance is felt when inserting, slowly close the latch to complete the insertion. When the latch is locked the rectifier is positively engaged in its housing. The rectifier can get extracted or inserted while the bus is hot. Latch release The rectifier is keyed to ensure that it gets inserted into the correct shelf. Do not force mating beyond normally anticipated resistance in order to avoid permanent damage. May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 7 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Interfacing L422N shelf This shelf contains a L402 and a L401 shelf in a single enclosure. This enclosure cannot be expanded. DC OUTPUT INTERLOCK CONTROLLER LAN (OPTIONAL) AC INPUIT DC CABLES MAY EXIT EITHER UP OR DOWN 1.10 3PH , 3W + PE 1/4-20 STUDS BOLTING HARDWARE PROVIDED NUETRAL BLOCK CONNECTION NOT REQUIRED ETHERNET Rj45 JACK 1.85 AC CABLE KNOCKOUT 1.08 AC CABLE KNOCKOUT Input (L401 and L402) Wire size: 6 AWG max Torque: 15 IN-LBS Strip length: 3/8 inch The neutral conductor is not required Frame ground terminations May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 8 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Shelf keying 3 1 The key is a pin positioned in one of six holes on the bottom of the shelf Below is a view of the rectifier slot filler configured for slot 3 May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 9 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Package Outline L401, L402 17.60 23.28 21.05 3.00 MTG EARS MAY BE SHIFTED BACK IN THIS INCREMENTS 19.16 18.31 .250 1.25 1.73 May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 10 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx L422N 17.60 18.25 3.00 MTG EARS MAY BE SHIFTED FORWARD IN THIS INCREMENTS 5.99 19.16 .25 18.31 3.00 May 25, 2016 ©2016 General Electric Company. All rights reserved. 3.4 Page 11 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Ordering Information Part Number Description Comcode Shelves J2014001L401 GP100, 3-480, RS485 communications, add-on /stand-alone shelf, configured for slot 3, hardware and shelf interconnect included 150041780 J2014001L402 GP100, 3-480, RS485 communications, controller slot, LAN, RJ45 terminations, configured for slot 3 150041781 J2014001L402 GP100, 3-480, RS485 communications, controller slot, LAN, RJ45 terminations, with L000A alarm relay interface, configured for slot 3, hardware and shelf interconnect included 150050125 J2014001L422N GP100, 3-480, RS485 communications, controller slot, RJ45 terminations, includes a L401 and a L402 shelves in the same enclosure. Hardware included 150048864 Accessories GCP841A_0I6R May 25, 2016 GP100 Slot Filler 150045141 Shelf-to-shelf interconnecting cable 850035254 Alarm Relay Interface ( J2014001 L000A ) 150050124 Controller equipped with 6 output relays and a USB interface 150043558 ©2016 General Electric Company. All rights reserved. Page 12 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Safety Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP3500 rectifier and this shelf may include the following. They may also be accompanied by instructions: Mounting and Installation • This product shall be installed in compliance with mounting requirements for the ultimate application. • This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. • This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). • This equipment has been evaluated for use in a continuous ambient temperature of up to 55°C and the application environment should not exceed 55°C. • The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union’s Low Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}. • This shelf has been evaluated for hot swapping. • A separate protective Earthing terminal is provided at the rear of the shelf – the building installation shall provide a means for connection to protective earth; and – the equipment is to be connected to that means; and – a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building. Output Connections • All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. • Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. • The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. • The output for the system is SELV and has available power greater than 240VA. • Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets should be rated at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C. • Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections • This shelf is configured with primary internal wiring and Molex connectors, rated for internal factory wiring only. The Molex connector is not UL Recognized for direct connection to the AC mains. The internal wiring is not UL recognized to be directly accessible by a user. Consideration should be taken on the end product’s Listing to comply with NEC requirement for AC mains installations.  AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier). Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than 30A. • The power supply mains inlet may be used as the means to provide AC protective earthing. • An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. An accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect. • The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. • These units are to be used with TN-S power systems only. May 25, 2016 ©2016 General Electric Company. All rights reserved. Page 13 GE Preliminary Data Sheet Compact Power Line Shelves RS485 type shelves for the GP100 rectifier Model: J2014001L4xx Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following: This symbol identifies the need to refer to the equipment instructions for important information. This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product  The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected.  Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. German Safety Guidelines Installationsanleitung • Alle Ausgänge des Gerätes erfüllen die Anforderungen für SELV nach IEC/EN60950-1. • Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefährdung des Benutzers während der Installation zu vermeiden. ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen • Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt. • Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen. • Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. • Die Netzteile des Gerätes können während des Betriebes einzeln ausgetauscht werden (Hot Swapping). • Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgeführt werden.Als alternative könnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein.Hungarian48ggs Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 http://www.geindustrial.com/products/critical-power GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. May 25, 2016 ©2016 General Electric Company. All International rights reserved. Page 14